v groove bearings
v groove bearings
Author :Admin | Publish Date:2013-03-18 17:17:15
This instructable outlines the assembly process of my 2nd generation CNC
machine which I designed to be simple to build and quiet enough to be apartment
friendly. I have included example projects that I have made in the first two
weeks of using the machine bearings to demonstrate
its capabilities.
This is the second CNC machine that I have designed and built. My first
machine was based off of oomlout’s instructable “How to make a Three Axis CNC
Machine (Cheaply and Easily)” (by far my favorite instructable and the one that
got me hooked on the site). It was moderately successful, cutting a number of
parts from foam (a summary of parts made can be found on my abandoned blog here
along with some build photos). The lack of overall stiffness nsk bearings and play in the linear mechanisms meant that
plywood and plastics could not be cut effectively. The biggest downfall of the
machine was the difficulty to setup and square the axes and lacked the ability
to make fine adjustments once set up. The drive pulleys were sandwiched between
the gantry sides and if a pulley loosened the entire gantry structure had to be
disassembled and put back together and squared all over again (a couple evenings
of work).
In reviewing published designs for a 2nd generation machine I revisited
Joe’s CNC, a popular design but I questioned my ability to produce so many
duplicate parts with enough accuracy. I came across buildyourcnc.com and their
blueChick design . What caught my attention was their use of V-groove bearings
and how it simplified the design and the ease of aligning the axes. I had
previously discounted "V groove bearings" due to their cost ($150/ set vs. $12 for
skate bearings) but after my first build I had enough experience to fully
understand their benefits and to realize they were well worth the investment.
The blueChick was simpler than the Joe’s CNC design but was still a bit too
intricate for my tastes so I set out to design a new machine based off of the
new bearings. I came up with a new design with three main design features that
solved shortcomings of my first machine:
1) All of the drive mechanics are exposed. If anything requires adjustment
or tightening you can walk up with an Allen key, screw driver or wrench and
access everything allowing the machine to be up and running again in a matter of
minutes. The axes are easy to setup with the V-groove bearings and can be micro
adjusted once installed.
2) The design has a low number of fabricated components and allows for low
build tolerances. The precision is based off of the flatness of the plywood and
the straightness of the aluminum extrusions. All of the fabricated components
can be roughly cut (except two edges detailed in Step 3) and all holes are
oversized to allow for slight inaccuracies in drilling. This allows for any
inaccuracies in the building stage to be taken up during assembly without
loosing any precision.
3) Low operational noise. The machine had to be quiet enough to use in an
apartment or I couldn't use it. The rotary tool I used iko bearings on my last machine worked well but when running
at 20k rpm, it screamed too loudly for me to use in my new home. A custom
spindle was built as a low noise solution with negligible reduction in
performance.
6205/26V16
6206 R-4 C3
63/22 C3
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